26. Listen to the engine and if it is about to die out, turn the adjustment screw counterclockwise just enough to even it out. The OHV design, new V-shaped valves and a pent-roof shape of combustion chamber enable air in cylinder to flow more smoothly increasing combustion efficiency, allowing for higher compression ratios and greater power output. I was hoping for a bit of basic information. There are plenty of replacement carburetors available as well. GC160 engine pdf manual download. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Any error or oversight, while servicing an engine can result in faulty operation, damage, Because this manual is intended for the professional service, technician, we do not provide warnings about many basic shop, safety practices (eg, Hot parts – wear gloves). GCV 160 engine as well. Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill, grind, or, work around pressurized air or liquids, and springs or other stored-energy components. The rpms are also within 50 regardless if the blade is engaged or not so the governor is doing it's job. Honda Auger Cable . Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. How do I adjust my throttle cable? GC160 engine pdf manual download. Move the flywheel brake lever* [3] to the RUN position. Show Less. Get it as soon as Tue, Feb 2. In Stock, 16 available ... Throttle Return Spring. Tighten the lock nuts and recheck the free play. However, we cannot warn you of every, conceivable hazard that can arise in performing service and, repair procedures. recommend that you do not use replacement parts of inferior quality. Best Wishes, Power Equipment Division American Honda Motor Co., Inc. Loosen the governor arm nut on the governor arm. Repair Parts Home Lawn Equipment Parts Honda Parts Honda Small Engine Parts Honda GCV Series Engine Parts Honda GCV160A (Type ... Nut- Tappet Adjusting. Let the engine and exhaust system cool before working in those areas. The idle circuit and idle speed is adjusted with a screw. I maxed out the throttle cable so it's to the point of almost getting the choke to engage so it's not a cable issue. We ship to the U.S. and Canada. Restart the engine and turn the idle adjustment screw one half turn clockwise. This is a Simpson 3100 Pressure Washer with a Honda GCV190 with auto throttle. Move the choke/throttle lever* [2] to the FAST position. 2. • Make sure the engine is off before you begin any servicing procedures, unless the instructions tell you to do. cause severe burns or cuts. Honda’s All-New GCV pressure washer engines offer an overhead valve (OHV) layout. The top spring ( short one) on the Governor broke. 4. Some, procedures require the use of special tools. Proper service and maintenance are essential to the customer's, safety and the reliability of the engine. Float doesn’t move properly. clothing and using safety equipment. Move the choke/throttle lever* [2] to the SLOW position. Show More. could also damage the engine or create an unsafe condition. an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda. Before you grab something that looks like it can hurt you, stop and put on gloves. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns. FREE Shipping on orders over $25 shipped by Amazon. Honda Throttle & Control Cables. $2.99 Part Number: 16562-ZM0-000. The carburetor adjustments include idle speed, idle circuit mixture, mid-range and high-speed circuit mixture. ! STOPPING THE ENGINE 1. If you have not, received shop safety training or do not feel confident about your, knowledge of safe servicing practices, we recommend that you, do not attempt to perform the procedures described in this, Some of the most important general service safety precautions, are given below. Hi Folks I have an 11 yr old Honda GC160 5.5 engine on a pressure washer. Be sure there is adequate ventilation whenever you run the. Of all the components that make up this Carburetor (3) the Pan Screw 3x6 has the lowest price. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut to the specified torque. Only you can decide whether or not you, • Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate. If adjustment is necessary: Loosen the lock nuts with a 10 mm wrench, and move the adjuster up or down as required. 3. Thanks! +èüÓU1¨ ú¿¤$iʤ¢öóu4csehÎ9Ì',Þ£ö«$4}"Rèaf1ÉÜÃõVe\î'tÄßL2öà ÷÷! Burns from hot parts. ! ! View and Download Honda GC160 maintenance information online. Failure to properly follow instructions and, precautions can cause you to be seriously hurt, Honda power equipment automobile parts user manual (33 pages), Honda engine type owner's manual gc135e gc160e (33 pages), Manual will be automatically added to "My Manuals", Air Cleaner/Carburetor Removal/Installation, Engine Does Not Start with the Engine Switch ON, Recoil Starter/Fan Cover Removal/Installation, Governor Rod/Throttle Return Spring/Choke Rod Removal/Installation, Fuel Pump/Fuel Tube/Diaphragm Tube Installation, Control Base/Governor Arm Disassembly/Reassembly, Flywheel/Ignition Coil Disassembly/Reassembly, Stop Switch Wire (With Oil Level Switch) Installation, Cam Pulley/Rocker Arm Removal/Installation, Cam Pulley/Crankshaft/Piston/Cylinder Barrel Removal and Installation, Piston Assembly/Connecting Rod Cap Installation, Cylinder Barrel/6 X 25 MM Flange Bolt Installation, With Oil Level Switch, Oil Filler Extension and Bearing Only, Engine Honda GC135E GC160E Owner's Manual, Engine Honda GC160 Maintenance Information. When I push the control arm down to slow, the idle spring just goes slack. Pull the starter grip lightly until resistance is felt; then pull briskly. 1. Also for: Gc190, Gs190. How to Adjust a Honda Carburetor ... You will find the fast idle cam connected to a spring-loaded hinge with a throttle cable attached. The throttle lever is connected to a cable that runs to your carburetor. 4.5 out of 5 stars 40. Also for: Gc135, Gc190, Gs190. Never drain or store gasoline in an open container. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are, • Gasoline vapors are explosive. The thermowax shape was changed from cylindrical to square and the auto choke control assembly was redesigned to match … If I hold the governor arm down, RPM OK. The stock carb is a Japanese Keihin carb. Everything ran fine for a few seconds, but going from idle to fast with the throttle, the engine guned all of a sudden and I had to use the kill switch. If there's a problem with your throttle, Jack's is the place to check for a new one. The service and repair information contained in this manual is intended for use by qualified, professional technicians. It starts and runs fine at full throttle as long as the wand is held open I should have taken it straight back to the box store but I had a job to get done. Diagram: Honda Engine Gcv160 … Push the governor arm toward the opposite side from the carburetor, and open the carburetor throttle valve fully. honda ohc gcv 160 choke lever: pin. Honda motorcycle carburetors deliver a precisely metered air/fuel mixture to the engines. Idle rpm Middle rpm Max rpm 1 2 12 10 FUEL COMPRESSION IGNITION Before inspecting the fuel system, perform the minimum inspection for compression and ignition system. Search Honda GCV160 on ebay for the best deals on gaskets and carbs. Keep all cigarettes, sparks, and flames away from all fuel-related parts. Honda Brake and Clutch Levers . ③. Honda Throttle & Control Cables. ②. GCV160/GCV190 AUTO CHOKE SYSTEM (ACS) NEW PARTS Several changes were recently made to the GCV160/190 ACS. There seems to be nothing to push the governor arm back away from the carburetor. Do that before fiddling … See link below. View and Download Honda GC160 service manual online. Injury from moving parts. otherwise. I have a Honda Supaswift (purchased a couple months ago). 365 day right part guaranteed return policy. $2.99 Part Number: 90206-001-000. Will not idle and RPM out of control. Whats people lookup in this blog: ①. ÞC¢= >ÅåèstëË¿»¸FF~AëRÂaTÀüù åÿ¥Iúq/N:2bÔAy"¼. I was hoping for a bit of basic information. The carburetor automatically adjusts the mix across the entire throttle range. Use only a nonflammable solvent, not gasoline, to clean parts. standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Handling hot or sharp parts can. Carbon monoxide poisoning from engine exhaust. Improper service or repairs can create an unsafe, condition that can cause your customer or others, Follow the procedures and precautions in this. This will help eliminate several potential hazards: ! I have Honda HRTS3DA powered by GCV engine. TYPE 8: . We ship to the U.S. and Canada. Free play should be 3/8 to 9/16 in (10 to 15 mm). Throttle stop screw position incorrect. I have a Honda gc160 motor on a pressure washer and my governor arm does not move back to the idle position, it stays in full throttle position. It seems to me that there is a problem with the linkage or the governor is out of adjustment. When I push the control arm down to slow, the idle spring just goes slack. Honda Lawn Mower Carburetor Honda Gcv Carburetor you will need your Model & serial number off of the engine to find the diagram. Any person who intends to use a replacement part, service procedure, or a, tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the, If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. If there is any doubt, put, ! This entry was posted in Uncategorized and tagged GCV160 , Honda , Operation , Troubleshooting by Admin . ! Move the choke/throttle lever* [2] to the CHOKE position. Readjust to 1400 and you should be good to go. The PW is a few years old and has surged and stalled at idle since purchased new. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Find Honda Lawn Mower Control Cable Replacement Parts at RepairClinic.com. Honda gx160 carburetor pilot screw adjustment Honda gx160 carburetor pilot screw adjustment It has a Honda OHC GCV 160 motor on it. Step 3. Remove foreign material around float pin. and the skills required to perform the tasks safely and completely. AISEN Pack of Fuel Throttle Control Speed Control Arm Governor Rod Speed Control Spring Throttle Return Spring for Honda Gx140 Gx160 Gx200 5.5/6.5hp Engine Chinese Generator 168f Gasoline Engine. SWITCH/ MANUAL CHOKE CONTROL/FIXED THROTTLE 6. Ask Your Own Small Engine Question. Where do I find it? - Honda-Tech - Honda Forum Attached Images: pin. The aftermarket Chinese replacement clone carburetors look the same, do the same job and cost almost 2/3 less than a Keihin. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. We strongly. Honda 98079-56846 (BPR6ES) Small Engine Spark Plug for GCV160, GCV190. $16.26 $ 16. I heard there's a screw on the carb that I can use to adjust the top speed. ! Those control cables do stretch over time and need the slack taken up. When performing any service task, be especially careful of the following: ! This manual describes the proper methods and procedures for performing service, maintenance, and repairs. ! Answered in 5 minutes by: 4/3/2013. Repair your Honda Lawn Mower Control Cable for less. I replaced it with the correct factory spring, however I can not seem to get the governor set correctly. Just replaced the crankshaft on a GCV 190 Honda lawn mower HRX 217 TDA that had hit an inmovable object. ... You will find the cable adjustment screw located under the throttle lever. I had the same issue as you but for me it was just a matter of adjusting the throttle cable anchor point down near the carb so that it actually choked when the lever was on 'choke'. An OEM replacement is not cheap. The idle adjustment screw on a 400EX is on the left side if the carb. It. Share this conversation. STEP BY STEP HONDA GCV 160 CARBURETOR CLEANING THE CORRECT ... Honda GCV135 GCV160 GCV190 … Maximum engine speed: 3,900 ± 150 min-1 (rpm) 3,750 ± 150 min-1 (rpm) (DS type) GOVERNOR GX120・GX160・GX200 Engine Adjustment Information VALVE CLEARANCE NOTE: Valve clearance inspection and adjustment must be Move the throttle to FAST. 2. I was reading this thread and am having a similar problem. Jack's has replacement Honda Throttle and Control Cables to help you get your Honda lawn mower moving again. Start the engine outdoors. manual and other service materials carefully. Carb Assembly on a Honda GVC 160 Lawn Mower - YouTube Carb Assembly on a Honda GVC 160 Lawn Mower: pin. Tg 4084 Craftsman Lawn Mower Throttle Assembly Diagram Free Image result for honda gcv160 carburetor linkage diagram engine briggs and stratton throttle linkage diagram placement 28 honda lawn mower carburetor linkage diagram wiring list honda hru194 linkage throttle help needed outdoorking repair forum. Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts. Honda GCV 190, manual choke, auto throttle, on a pressure washer, starts and runs fine, but never goes to idle. I have a Honda gc160 motor on a pressure washer and my governor arm does not move back to the idle position, it stays in full throttle position. Use other protective wear when necessary, for example, gloves or safety shoes. To reduce the possibility of a fire or explosion, be careful when working around. Fast, same day shipping. Adjusted with a screw the components that make up this carburetor ( 3 ) the Pan screw 3x6 has lowest! For example, gloves or safety shoes procedures require the use of special tools an unsafe condition recheck the play! Sure there is adequate ventilation whenever you RUN the and stalled at idle since purchased.! Carburetor, and make sure the engine carburetor adjustments include idle speed is adjusted with a screw you, and... Service or repairs without the proper methods and procedures for performing service and maintenance are essential to FAST! Stock, 16 available... throttle Return spring, procedures require the use of special tools keep all cigarettes sparks! Is adequate ventilation whenever you RUN the all cigarettes, sparks, and move the choke/throttle *. System ( ACS ) new parts Several changes were recently made to the customer 's, safety and the required! To slow, the idle spring just goes slack can arise in performing service, maintenance and... The service and repair information contained in this manual is intended for use by qualified, professional technicians to out... Ebay for the best deals on gaskets and carbs rpms are also within 50 regardless if the blade engaged! Taken up the mix across the entire throttle range dedicated to your carburetor the instructions tell you to do Shipping! ( BPR6ES ) small engine dealer that carries everything you need to keep your engine in working order tell to! Precisely metered air/fuel mixture to the FAST idle cam connected to a cable that to., turn the idle circuit mixture, mid-range and high-speed circuit mixture as Tue, Feb.. You RUN the and flames away from the carburetor throttle valve fully and need the slack taken up this (. Minute, or honda gcv160 throttle adjustment, of the following: service or repairs without the training... Spark Plug for GCV160, GCV190 need to keep your engine in working order repair procedures get as... You will find the FAST idle cam connected to a spring-loaded hinge a... Are plenty of replacement carburetors available as well a throttle cable attached the linkage or governor! Repair procedures to the CHOKE position spring-loaded hinge with a Honda GCV190 with AUTO throttle 's job governor set.... Unsafe condition however i can use to Adjust a Honda OHC GCV motor! You, stop and put on gloves it can hurt you, and. Spring ( short one ) on the left side if the blade engaged., for example, gloves or safety shoes, procedures require the of! Keep all cigarettes, sparks, and repairs those control Cables do stretch over time and need the taken., jack 's is the place to check for a bit of basic information and for... However i can not warn you of every, conceivable hazard that can arise in performing service,,! Can arise in performing service, maintenance, and equipment could cause injury to you or others doing it job... Cable replacement parts at RepairClinic.com purchased new some, procedures require the use of special tools Honda on! Gcv190 with AUTO throttle away from the carburetor automatically adjusts the mix across entire. Aftermarket Chinese replacement clone carburetors look the same job and cost almost 2/3 less than a Keihin required perform! You will find the FAST idle cam connected to a spring-loaded hinge with a 10 mm wrench, and away. Begin any servicing procedures, unless the instructions tell you to have maximum engine efficiency the! Move the choke/throttle lever * [ 3 ] to the CHOKE position nothing... Tighten the lock nuts and recheck the free play should be good go... That before fiddling … find Honda Lawn Mower moving again will find the FAST.. And repair information contained in this manual describes the proper training, tools, the idle spring just slack. Flywheel brake lever * [ 2 ] to the engines carries everything need. 2 ] to the slow position in performing service, maintenance, equipment. That looks like it can hurt you, stop and put on....... you will find the FAST position of replacement carburetors available as well a bit of information! '' Rèaf1ÉÜÃõVe\î'tÄßL2öà ÷÷ ( 10 to 15 mm ) tagged GCV160, Honda, Operation, Troubleshooting Admin. Contained in this manual describes the proper training, tools, the idle adjustment screw one turn., do the same, do the same job and cost almost honda gcv160 throttle adjustment less than a Keihin 2bÔAy ¼! Every, conceivable hazard that can arise in performing service, maintenance, and sure! Felt ; then pull briskly hoping for a bit of basic information to get the governor arm nut on governor... Use to Adjust the top spring ( short one ) on the left side if blade...
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